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Apparel Manufacturing Studio From Yarn to Finished Garment Tiruppur, India
• APPAREL MANUFACTURING | EST. 2014 • TIRUPPUR

FROM YARN
TO GARMENT.
BUILT FOR YOUR BRAND.

V A T B A E

SURPLUS BRAND MANAGEMENT • CRAFTING PREMIUM CLOTHING • CREATING NEW BRANDS • ENHANCING EXISTING LABELS

Manufacturing Capabilities

WHAT WE MANUFACTURE.

SELECT A CATEGORY TO EXPLORE SILHOUETTES

Casualwear Apparel Manufacturing
Streetwear Distressed Denim Jeans Manufacturing
Activewear Apparel Manufacturing
Corporate Uniforms and Workwear Manufacturing
CASUAL
Request Category Quote →
End-to-End Production

HOW YOUR ORDER TAKES SHAPE.

ONE PRODUCT • ONE MANUFACTURING JOURNEY

01
VISION
02
DESIGN
03
TECH PACK
04
PRODUCT
05
FABRIC
06
MANUFACTURE
07
CUSTOMISE
08
SAMPLE
09
BULK PROD
Tech Pack Specification Desk Workspace
Interactive Blueprint

THE TECH PACK

A tech pack is the master manufacturing blueprint for your garment. Click any hotspot on the specification document to explore what our factory team uses to build your garment.

01 • MEASUREMENTS & SIZE CHART

Chest width, body length, shoulder drop, sleeve opening, and collar ribbed circumference specified across XS to 3XL.

01

FABRIC & GSM

Choose knit, GSM weight & Pantone shades.

02

PRINT & EMB

Screen print, DTG, 3D puff embroidery, or washes.

03

MINIMUM ORDER

Adults: 50 PCS • Kids: 100 PCS • Denim: 500 PCS

04

QUOTE & SAMPLE

Sample approval → bulk factory delivery.

PHASE 01 • PRODUCT DEVELOPMENT

SAMPLE PRODUCTION & FIT APPROVAL

We produce your initial physical master sample directly from the approved tech pack. You inspect fabric hand-feel, collar ribbing elasticity, sleeve drape, stitch integrity, and print placement before giving final production sign-off.

PHASE 02 • FACTORY FLOOR

BULK PRODUCTION & DISPATCH

Upon sample approval, the same product expands seamlessly from one sample into full industrial factory production lines in Tiruppur. 100% steam-pressed, barcode-labelled, export-carton packed, and dispatched door-to-door.

Materials & Textile Capabilities

IT STARTS WITH THE FABRIC.

100% COTTON • BLENDED FABRICS • PURE POLYESTER • HOSIERY KNITS

100–140 GSM (Lightweight Base) 160–210 GSM (Daily Knit Tees) 220–280 GSM (Heavyweight Streetwear) 300–340 GSM (Midweight Fleece) 360–400 GSM (Heavy French Terry) 420–500 GSM (Ultra-Heavy Luxury Drops)
Single Jersey Cotton Knit Fabric

SINGLE JERSEY

100% combed cotton, breathable flat surface ideal for daily t-shirts, basic drops & screen printing.

160–240 GSM
Interlock Double Knit Fabric

INTERLOCK BLENDS

Double-knit construction with smooth identical faces inside and out. Substantial drape and zero curl.

220–280 GSM
French Terry Loopback Fabric

FRENCH TERRY

Unbrushed loopback interior for year-round hoodies, crewnecks, coord sets & comfortable sweat shorts.

320–400 GSM
Heavy Brushed Fleece Fabric

HEAVY FLEECE

Plush brushed thermal fleece for structured boxy winter streetwear hoodies and insulated sweatpants.

360–480 GSM
Derby Rib Elastic Fabric

DERBY RIB / 1X1 & 2X2

Spun spandex recovery knit for collar trims, waistband cuffs, babywear & form-fitting tops.

260–340 GSM
Airtex Performance Quick Dry Mesh

PERFORMANCE MESH / AIRTEX

Micro-perforated quick-dry polyester knit engineered for active sportswear, gym wear and team jerseys.

140–180 GSM
Lycra Cotton Stretch Jersey

LYCRA JERSEY / SPANDEX

4-way high stretch cotton-elastane blend for active tees, athleisure bottoms, innerwear & fitted apparel.

180–240 GSM
DENIM • JEANS

DENIM / JEANS

Rigid cotton denim, comfort stretch denim, twill, and enzyme-washed jeans silhouettes.

MOQ — 500 PIECES
Bespoke Finishes & Private Labelling

MAKE IT YOURS.

EXPLORE TECHNIQUES FROM CATALOG SPECIFICATIONS

PRINTING METHODOLOGY

From catalog core techniques to custom graphic development based on your brand brief.

DTG MOQ STARTS FROM 5 PCS
Automatic Carousel Screen Printing

PRECISION SCREEN PRINTING

High-speed multi-station carousel presses, high opacity plastisol, pigment & eco-friendly water bases with automated flash curing.

Discharge Screen Printing

SCREEN PRINT DISCHARGE

Discharge photo printing & full 4-color CMYK process that dyes directly into cotton fibers with zero ink hand-feel.

Screen Print Variants

SCREEN PRINT VARIANTS

High Density Silicone, 3D Puff Print, Non-PVC Rubber Feel, Suede Flock, Metallic Foil, Crack Vintage, and Neon Inks.

Sublimation and DTF Transfers

SUBLIMATION & DTF

Direct-to-Film (DTF) commercial heat transfer and all-over sublimation on performance poly-blends with vibrant color payoff.

Industrial DTG Direct-to-Garment

DTG (DIRECT-TO-GARMENT)

Industrial commercial digital DTG printing with ultra-high photorealistic resolution on 100% cotton garments. MOQ starts from 5 pieces.

Custom Print Development Lab

CUSTOM PRINT DEVELOPMENT

In-house graphic artwork engineering, Pantone color matching, ink chemistry formulation, and fabric strike-off approvals.

EMBROIDERY • THREAD → STITCH → DESIGN → GARMENT

Multi-head high-precision Japanese embroidery machines executing complex branding with tight stitch densities.

Normal Flat Embroidery

NORMAL FLAT EMBROIDERY

Clean classic flat satin and tatami stitches for brand chest logos, sleeve emblems, and collar accents.

Appliqué Felt Patch Embroidery

APPLIQUÉ

Cut fabric patches stitched securely to garment bodies for bold varsity-style text and contrast fabric textures.

Chenille Loop Towel Embroidery

CHENILLE / CHENYL

Raised tactile loop yarn embroidery creating a soft towel-like fuzzy texture ideal for jackets and oversized hoodies.

Sequence Sequin Embroidery

SEQUENCE / SEQUIN

Shimmering faceted sequins stitched in programmed patterns for eye-catching statement and fashion drops.

Needle Punch Fiber Embroidery

NEEDLE PUNCH

Felted thread-punch embroidery creating an artistic, raw hand-felted fiber blend directly into the garment.

3D Puff Embroidery

3D PUFF EMBROIDERY

EVA foam backed stitches giving thick raised three-dimensional depth to caps, hoodie chests, and streetwear icons.

WASHING & SPECIAL FINISHES • PLAIN → WASH → FINISHED

In-house laundry and processing to impart luxury hand-feel, shrinkage stability, and distinct vintage character.

Acid Marble Wash

ACID WASH

Pumice stones soaked in bleach give irregular high-contrast marble streaks and an authentic 90s vintage finish.

Stone Wash Seam Fade

STONE WASH

Natural volcanic stones tumble-washed to soften fabric fibers, abrade garment seams, and create gentle color fades.

Organic Enzyme Bio Wash

ENZYME WASH

Organic bio-enzymes remove surface fuzz and impurities, producing an ultra-silky, peach-skin luxury hand-feel.

Bleaching and Artisanal Tie-Dye

BLEACHING & TIE-DYE

Controlled chemical fading and artisanal hand-tied dye patterns for organic swirl and gradient visual stories.

Garment Pre-Shrink Wash

GARMENT WASH & SILICON FINISH

Pre-shrinking hot water rinse combined with micro-silicon softeners for buttery drape that maintains size after washing.

Airbrush Gradient Spray Works

SPRAY WORKS

Hand-held airbrush gradient misting around shoulders, hems, and seams for unique piece-by-piece artisanal variance.

DISTRESSED & DESTROYED STYLING

Curated physical abrasion, collar nicks, raw frayed hems, and enzyme distressing engineered for luxury streetwear lines.

Stage 01 Raw Untouched Garment
STAGE 01

NORMAL RAW GARMENT

Crisp clean factory-stitched garment with pristine hems, uniform ribbing, and smooth untouched fabric faces.

Stage 02 Subtle Distressed Garment
STAGE 02

DISTRESSED

Micro-grinding on pocket lips, gentle collar abrasions, softened seams, and subtle stone wash highlights.

Stage 03 Heavily Destroyed Streetwear
STAGE 03

HEAVILY DESTROYED

Exposed yarn slubs, handcrafted slit rips, washed-out raw edges, and vintage paint splatter or enzyme burn.

PRIVATE LABELLING & PACKAGING

End-to-end white label branding ensuring your customer receives garments with 100% of your own brand identity.

Woven Damask Neck Labels

BRANDING & WOVEN DAMASK LABELS

High-density jacquard woven neck labels with ultra-soft heat-cut edges for scratch-free comfort.

Size and Care Labels

SIZE & WASH CARE LABELS

Printed satin or cotton twill inner side-seam labels specifying wash symbols, fiber content & RN codes.

Brand Hangtags and Wax Cords

BRAND HANGTAGS & CORDS

Custom 400–600 GSM matte laminated cardboard tags with embossed logos, eyelets, and waxed cord seals.

Branded Frosted Polybags

BRANDED FROSTED POLYBAGS

Zip-lock or self-adhesive frosted EVA polybags printed with your logo and recycling certifications.

Custom Barcodes and Sealing Tape

CUSTOM TAPE & STICKERS

Barcode size stickers, branded tissue wrapping paper, and custom security packing tape.

Export Heavy-Duty Corrugated Cartons

HEAVY-DUTY CARTON BOXES

Export-ready 7-ply corrugated carton boxes with moisture inner lining and custom exterior stencil branding.

Production Portfolio

BRANDS WE'VE WORKED WITH.

FROM STITCHING TO PACKING • AUTHORIZED BRAND COLLABORATIONS

Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Mothercare
Pepe Jeans
Max
Disney
Marvel
Tom Tailor
Kappa
Domestic & Worldwide Logistics

DELIVERY PARTNERS.

PAN-INDIA AIR • INTERNATIONAL CONTAINER FREIGHT

01

FINISHED GARMENT

100% inspected & steam-pressed

02

PACKED

Barcode-sealed in 7-ply cartons

03

DISPATCHED

Handed to authorized partners

04

DELIVERED

Live GPS doorstep tracking

ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
ST Courier South Express Air & Surface
DTDC Express Limited Pan-India B2B Cargo
DHL Express Worldwide Air Priority
Delhivery B2B Heavy Freight Express
✈️ Air Cargo Worldwide
🚢 Ocean Container Freight
Direct Factory Brief

READY TO BUILD YOUR NEXT PRODUCT?

Share your product requirements with our team. We respond with feasibility, fabric options, and quotation within 24 hours.

Or Configure Exact Specifications
Build Your Complete Tech Pack Interactive Studio

Need detailed factory specifications? Configure fabric GSM, measurements, stitching, print processes, and generate a downloadable Tech Pack PDF.

LAUNCH TECH PACK STUDIO